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DeNite Filter - Denitrification Filter ​

Post-denitrification process combining biological nitrate removal with solids filtration in a single deep-bed granular media filter.

Overview ​

The Denitrification Filter (DeNite) is a post-denitrification biofilm process using a submerged deep-bed filter with granular media. It provides tertiary treatment by removing nitrate through attached-growth denitrification while simultaneously filtering suspended solids.

When to Use ​

  • Tertiary nitrogen removal after nitrification
  • Plants requiring ❤️ mg/L total nitrogen
  • Space-constrained sites needing compact tertiary treatment
  • Retrofits to existing nitrifying plants
  • Stringent nutrient discharge limits

Key Characteristics ​

  • Combined denitrification and filtration
  • External carbon source required (post-aerobic)
  • High-quality effluent (low TSS and TN)
  • Periodic backwash requirement
  • Predictable performance with proper carbon dosing

Process Description ​

Operating Principle ​

The DeNite filter operates in downflow or upflow mode with wastewater passing through a bed of granular media (typically sand, anthracite, or specialized denitrification media). A biofilm develops on the media surface where denitrifying bacteria reduce nitrate to nitrogen gas using an external carbon source.

Nitrified     Carbon         DeNite          Low-N
Effluent  →   Dosing   →   Filter Bed   →   Effluent
(NO3-N)     (methanol)     (denitrification)  (N2 gas)

Carbon Sources ​

Carbon SourceFormulaCOD:N RatioAdvantagesDisadvantages
MethanolCH3OH3.0-3.5Low cost, high efficiencyFlammable, acclimation needed
EthanolC2H5OH3.5-4.0Fast startup, safeHigher cost
Acetic acidCH3COOH4.0-4.5No acclimation, rapidCorrosive, expensive
GlycerolC3H8O34.5-5.0Low cost, safeSlower kinetics
MicroCProprietary3.0-4.0Optimized blendPremium cost

Stoichiometry ​

Methanol-based denitrification: $$NO_3^- + 1.08CH_3OH + 0.24H_2CO_3 \rightarrow 0.056C_5H_7NO_2 + 0.47N_2 + 1.68H_2O + HCO_3^-$$

COD requirement: $$COD_{required} = 2.86 \times \Delta NO_3 + 1.71 \times \Delta NO_2 + 0.87 \times \Delta DO$$

Typical COD:N ratio with safety factor: 4.0-5.0

Biokinetics ​

Denitrification Rate ​

$$r_{NO3} = k_{max} \times \frac{S_{COD}}{K_{COD} + S_{COD}} \times \frac{S_{NO3}}{K_{NO3} + S_{NO3}} \times \frac{K_O}{K_O + S_O}$$

Where:

  • r_NO3 = denitrification rate (g N/m3/h)
  • k_max = maximum rate constant
  • S_COD = carbon substrate concentration (mg/L)
  • K_COD = carbon half-saturation (mg/L)
  • S_NO3 = nitrate concentration (mg/L)
  • K_NO3 = nitrate half-saturation (mg/L)
  • K_O = oxygen inhibition constant (mg/L)

Temperature Correction ​

$$k(T) = k_{20} \times \theta^{(T-20)}$$

Parametertheta Value
k_max1.08-1.12
K values1.0

Surface Area Loading ​

$$SNLR = \frac{Q \times \Delta NO_3}{A_{media}}$$

Units: g NO3-N/m2/d

Design Equations ​

Hydraulic Loading Rate ​

$$HLR = \frac{Q}{A_{filter}}$$

Design criteria:

ApplicationHLR (m/h)HLR (gpm/ft2)
Low loading2-40.8-1.6
Normal4-81.6-3.3
High rate8-123.3-4.9

Nitrate Loading Rate ​

$$NLR = \frac{Q \times NO_{3,in}}{V_{media}}$$

Design criteria:

Loading (kg N/m3/d)Expected Removal
<0.5>95%
0.5-1.085-95%
1.0-1.570-85%
>1.5<70%

Empty Bed Contact Time (EBCT) ​

$$EBCT = \frac{V_{media}}{Q} = \frac{D_{bed}}{HLR}$$

Typical: 15-30 minutes

Carbon Dose ​

$$Dose = (COD:N) \times \Delta NO_3 + DO_{in} + 0.5 \times BOD_{in}$$

Where COD:N = 3.5-5.0 depending on carbon source.

Parameters ​

Filter Design Parameters ​

ParameterUnitDefaultRangeDescription
Bed depthm2.01.5-3.0Media depth
Media type-sandsand/anthracite/specialFilter media
Media sizemm2-41-6Effective size
Uniformity coeff-1.31.2-1.6Size distribution
HLRm/h62-12Hydraulic loading
EBCTmin2010-45Contact time

Process Parameters ​

ParameterUnitDefaultRangeDescription
Influent NO3-Nmg/L155-30After nitrification
Target NO3-Nmg/L31-8Effluent target
Carbon source-methanolvariousElectron donor
COD:N ratio-4.03.0-5.5Dosing ratio
TemperatureC1510-25Operating temp

Kinetic Parameters ​

ParameterSymbolUnitDefaultRangeDescription
Max denit ratek_maxg N/m3/h3.52-6At 20C
Carbon half-satK_CODmg/L52-15Monod constant
Nitrate half-satK_NO3mg N/L0.50.1-1.0Monod constant
Oxygen inhibitionK_Omg/L0.20.1-0.5DO inhibition
Temp coefficienttheta-1.101.08-1.12Arrhenius

Backwash System ​

Backwash Triggers ​

  • Headloss: >1.5-2.0 m
  • Time: 24-48 hours maximum
  • Effluent turbidity breakthrough

Backwash Sequence ​

StepDurationAir RateWater RatePurpose
Air scour3-5 min50-80 m/h0Break up biomass
Air + water2-3 min30-50 m/h20-30 m/hCombined cleaning
Water rinse5-10 min040-60 m/hFinal rinse
Settle2-5 min00Media settling

Backwash Water Management ​

Backwash volume: 2-4% of throughput Return to: Plant headworks or dedicated treatment

Configuration ​

Example Configuration ​

json
{
  "type": "deniteFilter",
  "id": "tertiary-denit-1",
  "parameters": {
    "numberOfCells": 4,
    "cellArea": 50,
    "bedDepth": 2.0,
    "mediaType": "anthracite",
    "mediaSize": 3,
    "uniformityCoefficient": 1.35,
    "hydraulicLoading": 6,
    "ebct": 20,
    "targetNO3": 3,
    "carbonDosing": {
      "source": "methanol",
      "codToNRatio": 4.0,
      "injectionPoint": "upstream",
      "mixingDistance": 10
    },
    "backwash": {
      "airScourRate": 60,
      "waterRate": 50,
      "frequency": "headloss",
      "headlossTrigger": 1.8
    },
    "biokinetics": {
      "kMax": 3.5,
      "kCOD": 5,
      "kNO3": 0.5,
      "theta": 1.10
    }
  }
}

Worked Example ​

Given ​

  • Flow: 20,000 m3/d
  • Influent NO3-N: 18 mg/L
  • Target effluent NO3-N: 3 mg/L
  • Temperature: 12C
  • Influent DO: 5 mg/L

Design ​

Step 1: Required Removal $$\Delta NO_3 = 18 - 3 = 15 \text{ mg/L}$$

Step 2: Temperature-Corrected Rate $$k_{12} = 3.5 \times 1.10^{(12-20)} = 3.5 \times 0.47 = 1.6 \text{ g N/m}^3\text{/h}$$

Step 3: Required Media Volume $$V_{media} = \frac{Q \times \Delta NO_3}{k \times 24} = \frac{20,000 \times 15}{1.6 \times 1000 \times 24} = 7.8 \text{ m}^3$$

Using NLR approach for safety: At NLR = 0.8 kg N/m3/d: $$V_{media} = \frac{20,000 \times 15 \times 10^{-3}}{0.8} = 375 \text{ m}^3$$

Step 4: Filter Area (2m bed depth) $$A_{filter} = 375 / 2 = 188 \text{ m}^2$$

Step 5: HLR Check $$HLR = 20,000 / (188 \times 24) = 4.4 \text{ m/h}$$ (within 4-8 range)

Step 6: EBCT Check $$EBCT = 375 \times 60 / (20,000/24) = 27 \text{ min}$$ (within 15-30 range)

Step 7: Number of Cells 4 cells at 47 m2 each (6.9m x 6.9m)

Step 8: Carbon Dose $$Methanol = 4.0 \times 15 + 5 = 65 \text{ mg/L as COD}$$ $$Methanol_{actual} = 65 / 1.5 = 43 \text{ mg/L}$$ Daily consumption: 20,000 x 43 / 1000 = 860 kg/d

Performance Monitoring ​

Key Indicators ​

ParameterTargetAction Level
Effluent NO3-N❤️ mg/L>5 mg/L
Effluent TSS<5 mg/L>10 mg/L
Headloss<1.5 m>2.0 m
Carbon residual<2 mg/L>5 mg/L
Effluent DO<0.5 mg/L>1.0 mg/L

Troubleshooting ​

IssueCauseSolution
High effluent NO3Insufficient carbonIncrease COD:N ratio
Low temperatureReduce loading
Short-circuitingCheck distribution
High effluent CODCarbon overdoseReduce dose, add reaeration
Poor backwashImprove backwash
Rapid headlossHigh TSS influentAdd upstream filtration
Excess biomassMore frequent backwash
Poor denitrificationDO in influentAdd degassing or anoxic zone
Wrong carbon sourceSwitch to acetic acid for startup
Gas bindingN2 accumulationIncrease backwash frequency

Integration ​

Connected Units ​

  • Upstream: Nitrifying activated sludge, MBR, or trickling filter
  • Downstream: UV disinfection, effluent storage, discharge
  • Sidestreams: Backwash to headworks or separate treatment

Control Integration ​

  • Flow-paced carbon dosing
  • Headloss monitoring for backwash
  • Effluent NO3 feedback trim

References ​

  1. WEF (2018). Design of Municipal Wastewater Treatment Plants, MOP 8.
  2. Tchobanoglous, G. et al. (2014). Wastewater Engineering, 5th Ed. McGraw-Hill.
  3. EPA (2010). Nutrient Control Design Manual. EPA/600/R-10/100.
  4. Stensel, H.D. et al. (2018). Principles of Biological Nitrogen Removal. IWA Publishing.