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SBR - Sequencing Batch Reactor ​

Time-based treatment system combining biological reaction and settling in a single tank through sequential operational phases.

Overview ​

The Sequencing Batch Reactor (SBR) performs all treatment steps in a single vessel through timed phases: Fill, React, Settle, Decant, and Idle. This eliminates the need for a separate secondary clarifier and provides operational flexibility.

When to Use ​

  • Small to medium plants (<50,000 PE)
  • Variable flow applications
  • Limited space sites
  • Nutrient removal requirements
  • Phased construction projects

Key Characteristics ​

  • Single vessel for reaction and settling
  • Time-based rather than space-based treatment
  • Excellent nutrient removal capability
  • Ideal settling conditions (quiescent)
  • Flexible operation for varying loads

Operating Cycle ​

Standard 5-Phase Cycle ​

mermaid
graph LR
    A[Fill] --> B[React]
    B --> C[Settle]
    C --> D[Decant]
    D --> E[Idle]
    E --> A

Phase Details ​

PhaseDurationActivityTypical %
Fill1-3 hInfluent addition15-25%
React2-6 hMixing/aeration35-50%
Settle0.5-1.5 hQuiescent settling10-20%
Decant0.5-1 hEffluent withdrawal10-15%
Idle0-1 hStandby/sludge waste0-10%

Total cycle: 4-12 hours (typically 6-8 hours)

Nutrient Removal Cycles ​

BNR Configuration:

  1. Fill (anoxic) - denitrification with RAS nitrate
  2. Fill (anaerobic) - P release, VFA uptake
  3. React (aerobic) - BOD oxidation, nitrification, P uptake
  4. React (anoxic) - post-denitrification
  5. Settle - clarification
  6. Decant - effluent withdrawal

Biokinetics ​

Fill Phase Kinetics ​

Static Fill (no mixing):

  • Stratification occurs
  • Minimal reaction
  • Anaerobic conditions develop

Mixed Fill (anoxic): $$r_{denit} = \mu_{max} \times \eta_g \times \frac{S}{K_s + S} \times \frac{NO_3}{K_{NO} + NO_3} \times X$$

Aerated Fill:

  • Begins BOD oxidation
  • Dilutes high substrate concentrations

React Phase Kinetics ​

Standard ASM kinetics apply - see CSTR for equations.

Key difference: Batch kinetics rather than continuous:

$$\frac{dS}{dt} = -\mu_{max} \times \frac{S}{K_s + S} \times X / Y$$

Integrated for batch: $$t = \frac{Y}{μ_{max} \times X} \times \left[S_0 - S + K_s \times \ln\frac{S_0}{S}\right]$$

Design Equations ​

Volume Calculation ​

$$V_{total} = V_{fill} + V_{sludge} + V_{freeboard}$$

Where: $$V_{fill} = Q_{avg} \times t_{cycle} \times n_{cycles/day}$$

Decant Volume ​

$$V_{decant} = V_{fill} = \frac{Q_{avg}}{n_{cycles}}$$

Number of Basins ​

For continuous flow treatment:

  • Minimum 2 basins for redundancy
  • 3+ basins for larger flows
  • Allows continuous receipt of influent

Exchange Ratio ​

$$VER = \frac{V_{fill}}{V_{total}} = 15-35%$$

Lower VER → higher treatment intensity per cycle.

F:M Ratio ​

$$F:M = \frac{Q \times S_0}{V \times X \times VER}$$

Adjusted for batch operation.

Parameters ​

Operational Parameters ​

ParameterUnitDefaultRangeDescription
Cycle timehours64-12Total cycle duration
Fill timehours1.50.5-3Influent addition
React timehours32-6Biological treatment
Settle timehours10.5-2Clarification
Decant timehours0.50.3-1Effluent withdrawal
VER%2515-35Volume exchange ratio
Cycles/day-42-6Number of cycles

Tank Parameters ​

ParameterUnitDefaultRangeDescription
Volumem³calculated-Per basin
Depthm54-7Operating depth
Freeboardm0.50.3-1Above max level
Number of basins-22-6For continuity
Decanter type-floatingfixed/floatingWithdrawal

Biological Parameters ​

ParameterUnitDefaultRangeDescription
MLSSmg/L40003000-6000Mixed liquor
SRTdays1510-25Solids retention
DO setpointmg/L2.01.5-4.0During aeration
SVImL/g10050-150Sludge volume index

Nutrient Removal ​

Nitrogen Removal ​

Pre-anoxic strategy:

  • Anoxic fill uses influent COD
  • RAS provides nitrate
  • 60-80% N removal typical

Post-anoxic strategy:

  • Additional anoxic phase after nitrification
  • May require supplemental carbon

Phosphorus Removal ​

Anaerobic/aerobic cycling:

  1. Anaerobic fill - VFA uptake, P release
  2. Aerobic react - luxury P uptake
  3. Settle and waste P-rich sludge

Achieve <1 mg/L effluent P.

Combined BNR ​

PhaseDOFunction
Fill 10 (anaerobic)P release
Fill 20 (anoxic)Denitrification
React 1>2 (aerobic)BOD, nitrification, P uptake
React 20 (anoxic)Post-denit
Settle0Clarification

Configuration ​

Example Configuration ​

json
{
  "type": "sbr",
  "id": "sbr-basin-1",
  "parameters": {
    "volume": 2500,
    "depth": 5,
    "numberOfBasins": 2,
    "cycleTime": 6,
    "phases": {
      "fill": {
        "duration": 1.5,
        "mode": "anoxic-then-aerobic",
        "anoxicFraction": 0.6
      },
      "react": {
        "duration": 3.0,
        "aerobicFraction": 0.7,
        "anoxicFraction": 0.3
      },
      "settle": {
        "duration": 1.0
      },
      "decant": {
        "duration": 0.5,
        "decanterType": "floating"
      }
    },
    "mlss": 4000,
    "srt": 15,
    "doSetpoint": 2.0
  }
}

Worked Example ​

Given ​

  • Flow: 5,000 m³/d
  • BOD: 200 mg/L, TN: 40 mg/L, TP: 8 mg/L
  • Targets: BOD <20, TN <10, TP <1 mg/L
  • 6-hour cycle time

Design ​

Step 1: Number of Cycles $$n = 24/6 = 4 \text{ cycles/day}$$

Step 2: Fill Volume Per Cycle $$V_{fill} = 5,000/4 = 1,250 \text{ m}^3/\text{cycle}$$

Step 3: Total Volume (VER = 25%) $$V_{total} = 1,250/0.25 = 5,000 \text{ m}^3$$

Step 4: With 2 Basins $$V_{basin} = 5,000/2 = 2,500 \text{ m}^3$$

Step 5: Dimensions At depth = 5m: $$A = 2,500/5 = 500 \text{ m}^2$$

Square: 22.4m × 22.4m

Step 6: MLSS Check $$F:M = \frac{5,000 \times 200 \times 10^{-3}}{5,000 \times 4 \times 0.25} = 0.2 \text{ kg/kg/d}$$ ✓

Troubleshooting ​

IssueCauseSolution
Poor settlingShort settle timeExtend settle phase
High SVIReduce SRT, add selector
Floating sludgeDenitrification in settleExtend anoxic phase
Poor N removalInsufficient anoxic timeAdjust phase times
Poor P removalNo anaerobic phaseAdd anaerobic fill
Effluent TSSDecanter issuesAdjust withdrawal rate

Advantages vs Conventional ​

AspectSBRConventional
ClarifierNot neededRequired
RAS pumpingNot neededRequired
Footprint30-50% smallerBaseline
FlexibilityHighLow
EqualizationBuilt-inSeparate
ComplexityControl systemSimple
  • CSTR - Continuously Stirred Tank Reactor
  • Granular-SBR - Granular Sludge SBR
  • Nutrient-Removal
  • SBR-Control-Strategies

References ​

  1. Wilderer, P.A. et al. (2001). Sequencing Batch Reactor Technology. IWA Publishing.
  2. EPA (1999). Sequencing Batch Reactors. EPA/625/R-99/010.
  3. WEF (2018). Design of Municipal Wastewater Treatment Plants, MOP 8.